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Empaque Don Jorge

Farm, Featured

Empaque Don Jorge Opens

May 5, 2020

Empaque Don Jorge Opens Amidst Heightened Demand & COVID-19
El Grupo Crespo’s Home Packhouse Offers Relief to Crespo & Other Brands

*All photos are pre- remodel, new photos coming soon!

El Rosario, Sinaloa, MexicoEmpaque Don Jorge I (EDJI) opened last week for the season. EDJI is the hometown packhouse of El Grupo Crespo family’s two brands, Crespo Organic & RCF, and Latin America’s largest hydro-thermal packhouse.

Originally built by Roberto Crespo Fitch in the early 1970’s, the packhouse was recently revamped by Roberto’s children Malu, Roberto, Jorge, and Jose Angel. Today they run the family agricultural business (El Grupo Crespo). The siblings initiated the three-year modernization project in Fall 2016 and completed all upgrades last season. This season, all upgrades and modernizations are smoothly running.

 

The group had hoped to travel with Crespo Organic customers to the packhouse at opening time, but the pandemic had other plans. A new campaign that the Crespo Organic marketing team hoped to launch this month educating on the modern facility was also cast aside. This campaign’s aim was to map the mango packing process visually from orchard-to-table, giving customers and consumers an up-to-date peak inside the newly revamped packhouse. For now, the older marketing campaign and videography will have to suffice, new footage is always emerging from Jorge Crespo, aka the #MangoMan, who is happy to show the orchards and packhouse from his perspective.

All upgrades were designed to improve efficiencies, increase outputs, boost quality, and improve working conditions for workers, many whose families have worked at EDJI for over four generations. This season brings a new appreciation for better use of space as COVID-19 has made packing operations complex.

The packhouse’ 100,000 SF floor space was rearranged with the revamp, and now includes an additional packing line, bringing the total to 7 lines, packing over 14 different labels for growers across Mexico and for some of the largest conventional US mango importers. There is one dedicated full-time packing line for the Crespo Organic brand and a sperate section dedicated solely to packing non-treated Canadian exports. An additional hydro-thermal tank was added, bringing the total to 11 stainless steel tanks allowing over 64,000 KG of fresh mangoes to be USDA hot water treated simultaneously.

The packhouse’s season opens with new state-of-the-art cooling equipment and cold chain systems and cold storage volume greatly enhanced and enlarged, accommodating an extra 4 truckloads in pre- and post- cooling facilities.

Despite the COVID-19 complexities and distancing/safety  protocols, the facility anticipates higher outputs than previous seasons. New high-tech, efficient, and worker-friendly stainless-steel machines – washers, sorters, polishers, conveyers, and packing lines across the space – were designed for this. Thus, El Grupo Crespo projects packing capacities will still be sizable during the height of the pandemic and significantly expandable as distancing measures dissipate.

EDJI aims to process at full capacity with 14 truckloads/day within weeks. The optimizations are not only improving efficiencies and making packers’ jobs easier but also helping control costs. This is especially important with the rise of the peso and uncertainties in the marketplace.

The entire mango packing process is extremely complex, it all happens in 72 hours, with over 18 hours allocated to post-pack cooling. EDJI is one of today’s most efficient and quality-driven packhouses packing for North America since these changes have occurred, it also now….OPEN for business. (All photos and videos are pre-modernizations and upgrades, the new photography and videography projects were interrupted by COVID-19 and will commence as soon as possible.)

 

Culture, Farm, Featured, News

Empaque Don Jorge II Opens for the Season

February 26, 2020

Ocozocoautla de Espinosa (Coita), Chiapas, Mexico

Last February, El Grupo Crespo opened Empaque Don Jorge II (EDJ II) in Ocozocoautla de Espinosa, Chiapas, or – as the locals call it – Coita. 

 This is not to be confused with Empaque Don Jorge (EDJI) –  El Grupo Crespo’s original and main packhouse located in El Rosario, Sinaloa, Mexico. EDJ I’s total remodel finished last year, making it Latin America’s largest hydrothermal mango packhouse.

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Culture, Farm, Featured, People, Secrets & Lies

Empaque Don Jorge (Agricola Crespo)

May 22, 2019

Mango Holding Area, Empaque Don Jorge, El Rosario, Sinaloa Mexico

Boasting the most efficient and modern mango pack house around

Disclaimer: This is a boastful and prideful post about a packing house that I truly believe in. I’m one of a few globally well-traveled industry folks with an extremely diverse make up of commodities, markets, cultures and systems. I have seen a lot of packing houses and “sheds” in my travels and this one is my personal favorite- which is why I’ work with them. Boasting this facility and the Crespo’s is the natural outcome of my true beliefs.

 

We don’t talk enough about packing houses in our business yet this is the one place that usually solves and/or causes most problems in terms of product quality and food safety. Most fruits and vegetables are harvested and then brought to a packing house or shed where they are then packed into various bulk or retail packaging. These large and small sorting/packing hubs serve as the distribution outlet for the farm  and/or the farmers. These facilities can be modern, elaborate, high tech, clean and simple, dirty and even  bare bones covered (shaded) tables where things like fresh herbs are packed right out of the field.

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Farm, Featured

Mango Season Starts with Potential

January 21, 2019

A new, cleverly named, pack house springs up to help

Update 2/25: We are  a little behind schedule about a week and the packing house is now set to open around the 8th of March, get inspected start packing Crespo mangoes by the 15-20th! Check out the new updated photos of the packing shed at the very bottom of this post!

Our direct trade model of doing business has enabled us to re-invest in our farm, business and operations despite the dwindling margins seen in mangoes. The elimination of extra hands allows for a little room to aspire to succeed and we take this penny-pinching process seriously, In the last few years we have honed in on some important needs as our system grows. Improvements to our pack house Empaque Don Jorge (EDJI) , in Sinaloa was one of them. Increasing volume capacity in the southern early regions was another, which is this season big undertaking; a new mango pack house for El Grupo Crespo, Empaque Don Jorge II.

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